CK Insto Pvt. Ltd.

The CKINSTO Contact Temperature Rise Test Setup is engineered to evaluate the thermal performance of electrical contact points—such as terminals, connectors, and joints—when subjected to electrical current. This assessment is crucial for ensuring the safety and reliability of electrical devices, aligning with standards like IS 1293, IS 694, and IEC 60884.

�� Key Features:

• High-Precision Current Source: Delivers stable and adjustable current up to 20,000 A, simulating real-world operating conditions.

• Temperature Measurement: Equipped with 12 K-type thermocouples (10 meters long) to accurately measure temperature rise at contact points.

• Data Logging: Integrated system for recording temperature data over time, facilitating analysis and reporting.

• Safety Mechanisms: Incorporates MCB and overload protection relay to ensure operator safety.

• User Interface: Features a computer-operated mechanism with PLC base, displaying voltage, current, temperature, and time.

• Data Recording: Temperature readings can be recorded in real-time using SCADA-based PC software and stored via pen drive.

✅ Applications:

• Power Plug and Socket Testing: Assessing temperature rise at terminals under rated current conditions.

• Connector Evaluation: Measuring heat generation in contact areas and connector joints.

• Wire & Cable Testing: Ensuring insulation and conductor materials withstand permissible temperature limits.

• Switchgear Components: Verifying temperature behavior in loaded electrical panels.

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The CKINSTO Inclined Plane Tracking Test Apparatus is specifically designed to evaluate the resistance of solid insulating materials to tracking and erosion when exposed to high voltage electrical stress and contamination. It simulates long-term surface degradation caused by leakage currents, especially under wet or humid conditions.

Key Applications:

✅ Testing of Electrical Insulating Materials:
Used to determine the tracking resistance of insulating materials used in electrical components such as busbars, cable joints, switchgear, terminals, etc.

✅ Material Selection & Quality Control:
Helps manufacturers assess and compare polymer materials, coatings, and composites for their suitability in high-voltage environments.

✅ Compliance & Certification:
Supports testing as per IEC 60587, ASTM D2303, and IS standards, essential for type testing and third-party certification.

✅ Product Development & R&D:
Widely used in research laboratories and material development centers to improve the performance and reliability of insulation systems.

✅ Industrial Use:
Suitable for industries including electrical equipment manufacturing, cable production, switchgear, polymer compound testing, and high-voltage insulation labs.

Trusted by Industry Leaders:

CKINSTO serves renowned organizations like UL India, SGS, TUV, ERDA, QVC, Siemens, L&T, Schneider Electric, Polycab, Havells, and many more, providing reliable and standard-compliant testing solutions.

The CK INSTO Pendulum Impact Tester is a widely used laboratory device designed to assess the impact resistance and toughness of materials and components. It simulates the impact forces that materials may encounter during real-world use, providing valuable data on their mechanical properties and performance.

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The CK Insto glow wire test chamber is widely used for testing the electrical and electronic product like Plastic material, lighting equipment, low-voltage apparatus and electro technical instrument.

Glow Wire Tester:
Designed for testing the flammability and heat resistance of materials, our Glow Wire Tester adheres to IEC 60695-2-10 standards, ensuring precise and reliable results for safety-critical applications.

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The CKINSTO Test for vertical flame spread of vertically-mounted bunched wires or cables is designed to evaluate the flame retardant properties of ladder materials or similar structures. It helps determine the ability of materials to resist ignition and limit flame propagation, ensuring compliance with safety and quality standards.

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The CK Insto glow wire test apparatus is widely used for testing the electrical and electronic product like Plastic material, lighting equipment, low-voltage apparatus and electro technical instrument.

Glow Wire Tester:
Designed for testing the flammability and heat resistance of materials, our Glow Wire Tester adheres to IEC 60695-2-10 standards, ensuring precise and reliable results for safety-critical applications.

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Alternate Keywords for Glow Wire Test apparatus

 

1. Glow Wire Tester

 

2. Glow Wire Flammability Tester

 

3. Glow Wire Testing Machine

 

4. Glow Wire Ignition Test Apparatus (GWIT)

 

5. Glow Wire Flammability Index Tester (GWFI)

 

6. Glow Wire Simulation Tester

 

7. Hot Wire Ignition Tester

 

8. IEC 60695 Glow Wire Tester

 

9. Plastic Flammability Tester

 

10. Electrical Fire Hazard Tester

 

11. Glow Wire Resistance Tester

 

12. UL 746A Glow Wire Equipment

 

13. High-Temperature Glow Wire Tester

 

 

14. Glow Wire Heating Element Tester

CK INSTO IEC 61238 refers to the international standard that specifies tests for compression and mechanical connectors used in electrical cables and conductors. The tests assess the performance, durability, and reliability of mechanical and compression connectors in low- and medium-voltage cable joints and terminations. The test equipment designed for IEC 61238 ensures that the connectors meet the required performance criteria under mechanical and thermal stresses.

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CKINSTO UL 486A-B Mechanical Strength Test Apparatus

 

The CKINSTO UL 486A-B Mechanical Strength Test Apparatus is a state-of-the-art, multi-functional system designed to rigorously evaluate the mechanical and electrical integrity of wire connectors and soldering lugs for use with copper and/or aluminum conductors. Engineered in strict compliance with the UL 486A-B standard, this apparatus is an indispensable tool for manufacturers, certification bodies, and test laboratories seeking to ensure product safety, reliability, and standards compliance.

This apparatus performs the two most critical mechanical tests defined by the standard: the Pull-Out Force Test and the Secureness Test.

Key Features & Functions:

• 1. Pull-Out Force Test (Tensile Strength)

  • Function: Measures the force required to pull a conductor out of its connector or terminal. This test is crucial for verifying the crimp or screw connection's holding strength.

  • Precision Measurement: Features a high-accuracy load cell to measure the pull-out force in real-time.

  • Controlled Rate: The system applies a controlled tensile force at a precise rate to ensure consistent and repeatable test results, as per UL requirements.

  • Wide Range: Accommodates a broad range of conductor sizes and connector types, with interchangeable clamping jaws and fixtures.

• 2. Secureness Test (Flexing & Bending Endurance)

  • Function: Simulates real-world mechanical stress by subjecting the connected conductor to a specified number of flexing or bending cycles. This test assesses the connection's ability to remain secure under repeated movement.

  • Automated Flexing: The apparatus features a programmable, motorized mechanism that flexes the conductor at a set angle and a specific rate (e.g., 10 RPM) for the required number of cycles.

  • Continuity Monitoring: An integrated electrical circuit continuously monitors the connection. The test automatically stops if the connection fails (i.e., opens the circuit), and the number of cycles at failure is recorded, providing precise data.

  • Adjustable Weights: Includes a set of calibrated weights to apply the specified tensile load on the conductor during the flexing test, as per the standard's tables.

General Specifications & Design:

• Standards Compliance: Fully compliant with UL 486A-B and other relevant standards such as IEC 60947-7-1 (for terminal blocks).

• Robust Construction: The main frame is built from heavy-duty, powder-coated mild steel, ensuring stability and long-term durability in a demanding industrial environment.

• Intuitive HMI Control: A user-friendly HMI touchscreen allows for easy setup of test parameters, including conductor size, pull force, number of cycles, and test speed.

• Real-time Data Display: Digital displays for force, cycle count, and test status provide instant feedback.

• Safety Features: Includes an emergency stop button, safety interlocks on the test fixtures, and over-force protection to ensure operator safety and prevent equipment damage.

• Versatile Fixtures: Comes with a comprehensive set of interchangeable jaws, bushings, and weights to test a wide variety of connectors, lugs, and conductor sizes.

 

The CKINSTO Current Temperature Rise Test Apparatus is designed to meet stringent international safety and performance standards, including UL 486 A-B and IEC 60884, making it suitable for comprehensive testing of electrical components like lugs and terminals.

Specifically, IEC 60884-1 (Section 19) requires temperature rise testing for terminals and contacts. The test is typically conducted at the rated current of the device. For instance, IEC 60320-1 (a similar standard for appliance couplers) requires testing at 1.25 times the rated current for 1 hour, with the temperature rise of terminals and contacts not exceeding 45K (Kelvin). The standard also specifies that plugs and sockets are suitable for use in ambient temperatures not normally exceeding +40°C, with an average over 24 hours not exceeding +35°C, and a lower limit of -5°C. It also includes provisions for accessories used in temperatures ranging from -45°C to +70°C. The CKINSTO apparatus's ability to apply controlled currents and precisely measure temperature changes across multiple points makes it ideal for verifying that lugs and terminals meet the temperature rise requirements stipulated by IEC 60884.  

 

Testing Lugs and Terminals: The CKINSTO Current Temperature Rise Test Apparatus is explicitly designed to perform temperature rise tests on various electrical components, including those found in low voltage switchgear, power cables, connectors, plugs, and sockets. Lugs and terminals, being fundamental components for electrical connections, fall directly within the scope of this apparatus's capabilities. The system's features, such as the large current generator, multi-channel temperature sensors (e.g., K-type thermocouples), and real-time data acquisition, enable it to accurately simulate operational loads and monitor the thermal performance of these critical connection points in accordance with both UL 486 A-B and IEC 60884 standards. This ensures the safety and reliability of the electrical connections under various operating conditions

The CKINSTO 1 kW Flammability Test Apparatus is used to assess the fire behavior of materials under controlled conditions. It evaluates the ignitability, flame spread, and combustion properties of materials, primarily for compliance with standards such as ISO 5657, ISO 9705, and IEC 60695.

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CK INSTO UL 94 Flammability Test Apparatus is designed to evaluate the flammability characteristics of plastic materials used in electrical devices and appliances. It assesses how materials respond to ignition sources, providing insights into their safety and suitability for various applications.

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IS 10810 Test Apparatus – Application

Standard: IS 10810
Title: Methods of Test for Cables
Published by: BIS (Bureau of Indian Standards)

What is IS 10810?

IS 10810 is a comprehensive Indian Standard that outlines testing methods for electrical cables. It is widely used to ensure the mechanical, electrical, thermal, and chemical performance of cables is within safe and reliable limits.

It contains over 60 test methods, each focusing on a specific property of cables such as insulation resistance, conductor resistance, flame retardance, tensile strength, hot set, ageing, etc.

Applications of IS 10810 Test Apparatus

CK INSTO manufactures various test apparatus in accordance with the following IS 10810 methods:

Industry Applications

• Power & Control Cable Manufacturers

• Telecom & Signal Cable QC Labs

• NABL Accredited Testing Labs

• BIS Certification Support

• EPC Contractors and Utilities

• Research & Product Development Centers

Why Use CKINSTO IS 10810 Test Equipment?

• Fully compliant with IS, IEC, ASTM and other global standards

• Customizable to specific test requirements

• Robust design for 24x7 industrial use

• Backed by service, calibration & user training

The CKInsto Dry Arc Test Apparatus is a highly specialized and robust instrument meticulously designed for evaluating the resistance of solid electrical insulating materials to high-voltage, low-current dry arc discharges. This critical test provides crucial insights into a material's ability to resist degradation, tracking, and carbonization when subjected to electrical arcs under dry atmospheric conditions. Built with CKInsto's hallmark of precision engineering and safety, this apparatus is indispensable for material scientists, insulation manufacturers, quality control departments, and research institutions.

Purpose and Application:

The Dry Arc Test (commonly conducted as per ASTM D495 standard) simulates the effect of high-voltage, low-current arcs on insulating surfaces. It assesses the material's ability to:

• Resist the formation of a carbonized conducting path (tracking).

• Withstand surface erosion and breakdown.

• Maintain its insulating properties under arc stress.

This information is vital for selecting appropriate insulating materials for electrical components, switchgear, connectors, and other devices where dry arcing might occur due to electrical transients or operational conditions.

Applications:

The CKInsto Dry Arc Test Apparatus is an essential tool for:

• Manufacturers of electrical insulation materials (e.g., plastics, ceramics, composites).

• Electrical component and device manufacturers (e.g., circuit breakers, connectors, terminals).

• Quality control laboratories assessing material batches.

• Research and development of new insulating materials.

• Universities and educational institutions for material science studies.

 

With the CKInsto Dry Arc Test Apparatus, you can confidently evaluate and select materials that will withstand demanding electrical conditions, enhancing the safety, performance, and longevity of your products.

Export in USA , Kuwait , Oman , Qatar , Saudi Arabia ,  UAE , Vietnam , Indonesia , South Africa , Ethiopia , Algeria , Kenya , Malaysia , Nepal , United Kingdome , Egypt , Australia , America , Asia , South Korea , north Korea , Brazil , Mexico , Colombia , Argentina , Canada , Russia 

The CKInsto Dry Arc Test Apparatus is a highly specialized and robust instrument meticulously designed for evaluating the resistance of solid electrical insulating materials to high-voltage, low-current dry arc discharges. This critical test provides crucial insights into a material's ability to resist degradation, tracking, and carbonization when subjected to electrical arcs under dry atmospheric conditions. Built with CKInsto's hallmark of precision engineering and safety, this apparatus is indispensable for material scientists, insulation manufacturers, quality control departments, and research institutions.

Purpose and Application:

The Dry Arc Test (commonly conducted as per ASTM D495 standard) simulates the effect of high-voltage, low-current arcs on insulating surfaces. It assesses the material's ability to:

• Resist the formation of a carbonized conducting path (tracking).

• Withstand surface erosion and breakdown.

• Maintain its insulating properties under arc stress.

This information is vital for selecting appropriate insulating materials for electrical components, switchgear, connectors, and other devices where dry arcing might occur due to electrical transients or operational conditions.

Applications:

The CKInsto Dry Arc Test Apparatus is an essential tool for:

• Manufacturers of electrical insulation materials (e.g., plastics, ceramics, composites).

• Electrical component and device manufacturers (e.g., circuit breakers, connectors, terminals).

• Quality control laboratories assessing material batches.

• Research and development of new insulating materials.

• Universities and educational institutions for material science studies.

 

With the CKInsto Dry Arc Test Apparatus, you can confidently evaluate and select materials that will withstand demanding electrical conditions, enhancing the safety, performance, and longevity of your products.

The CKINSTO Crush Test Apparatus is designed for testing the mechanical strength of materials such as wires, cables, tubes, plastic samples, and other polymer-based products. It evaluates the material's ability to withstand crushing forces, helping ensure compliance with national and international standards.

This CK Insto gauge use for luminaries holder check like bulb , tube light , led lights etc this gauge use in Lab and manufacturing Company.

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The CKINSTO Water Jet Nozzle for IP X5 X6 Waterproof Testing is designed to test the water ingress protection of enclosures as per the IP rating system (Ingress Protection) defined in IEC 60529. These tests ensure that products can withstand water jets from different angles and pressures without compromising their functionality.

CKINSTO Power Cord Strain and Twist Tester is designed to evaluate the mechanical strength and durability of power cords and connectors. This equipment ensures compliance with international safety standards, helping manufacturers deliver reliable and robust products to the market.

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