CK Insto Pvt. Ltd.

The CKINSTO Cable Lug Pull Test Equipment is a specialized and high-precision tensile testing system designed to measure the mechanical strength of a crimped or fastened cable lug connection. This apparatus is a fundamental tool for manufacturers to verify the quality and safety of their products, ensuring that connections will not fail under stress, vibration, or normal operating conditions.Engineered to meet the stringent requirements of international standards such as UL 486A-B, IEC 60947-7-1 and other relevant industry specifications this equipment provides reliable and repeatable test results essential for product certification and quality control.

Key Features and Design Highlights:

• Precise Tensile Force Application:

  • High-Accuracy Load Cell: Equipped with a certified load cell (e.g., 1000 kg capacity) to accurately measure the pull-out force with high precision.

  • Controlled Rate of Pull: The system applies a smooth, consistent tensile force at a programmable speed to ensure the test is conducted in accordance with standard requirements. This prevents sudden shocks that could skew results.

     

  •  Automated Operation: The test can be run in a fully automatic mode. Once the sample is clamped, the system applies the force, records the data, and automatically stops upon a predetermined force value or when the connection fails.

     

• Versatile Clamping System:

  • Interchangeable Jaws: A set of quick-change, self-centering jaws and fixtures is included to accommodate a wide variety of cable diameters (e.g., 6 AWG to 500 MCM) and lug types .

  • Secure Gripping: The system ensures a non-slip, secure grip on both the cable and the lug's terminal end, preventing sample slippage that could invalidate the test.

• Advanced Control & Data Management:

  • Digital HMI Display: A user-friendly Human-Machine Interface (HMI) with a digital display provides real-time readouts of tensile force (in Kg, N, or lbs), displacement, and test status.

  • Data Logging: The apparatus can store test results, allowing for easy data retrieval, analysis, and report generation. This is crucial for maintaining a detailed audit trail for quality assurance and certification purposes.

  • Test Profile Programming: Operators can program and save multiple test profiles for different cable/lug combinations, ensuring consistency and efficiency in routine testing.

• Robust & Safe Construction:

  • Durable Frame: The machine is built on a heavy-duty, powder-coated Mild Steel frame to withstand the high forces of testing without deformation.

  • Safety Features: Essential safety measures such as emergency stop buttons, limit switches, and an enclosed test area protect the operator and prevent unintended machine operation.

Applications:

The CKINSTO Cable Lug Pull Test Equipment is an indispensable tool for:

• Cable & Wire Manufacturers: Verifying the quality of their products' crimp connections.

• Electrical Component Manufacturers: Ensuring the reliability of their lugs, connectors, and terminals.

• Switchgear & Panel Builders: Validating the mechanical integrity of connections used in critical applications.

• Third-Party Test Laboratories: Providing certified test reports for client products.

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